How to build a fiberglass car body

how to build a fiberglass car body

How to Make Automotive Fiberglass Body Molds

How to Build a Fiberglass Car by Doc Boyce Smith and Ted Kelly. Doc Boyce-Smith was founder of Victress in Ted Kelly was the President of Allied Product who supplied fiberglass and resin and was the initial fiberglass supplier for Victress too. Book and and Mar 05, Redline's most comprehensive tutorial that demonstrates heaps of fabrication ideas & techniques for car builders.

Small books were published throughout the s by various automotive magazine publishers. The largest producer of these books was Petersen Publishing the organization that brought us Motor TrendHot Rodand other such luminary magazines. But Fawcett Books was not far behind. In fact, it was actually one-year ahead.

This article was from a series of interviews with Vince Gardner one of the earliest designers of coachbuilt, handcrafted cars in the postwar era. In the late s, he designed and built a custom car modified from a Studebaker body and chassis known as the Gardner Studebaker.

Just a few short years later, he designed and built from scratch with the help of Emil Deidt a handcrafted sports car called the Gardner Vega. Both can be seen below. Nestled in among all these articles is an amazing find a 10 page yes. Throughout these 10 pages we see photo after photo and word after word on how these cars were built and most importantly how someone could design and build their own car with careful study of the skills how to build a fiberglass car body to do so.

Most interestingly, after he spends 9 pages discussing and showing how to design and build a car out of steel or aluminum. Then, almost on the last page he then begins with the following words:. And for the next six paragraphs until the final word in the story, Vince Gardner discusses the advantages of doing in fiberglass what he has labored years in doing in steel. This article was published in Since fiberglass sports cars were introduced in lateno doubt what we are seeing here is the awareness of one designer and fabricator going through what many people were thinking at the time, and that was the benefit of using fiberglass to design and how to blackout a window your own handcrafted car.

Gardner as told to Louis How to build a fiberglass car body. Vincent E. Gardner began his career as an automobile designer back in, working as a model builder on the Cord.

From there, he moved on to Briggs Manufacturing as how to train a older dog draftsman, then to Budd Manufacturing, where he started as a model builder and worked his way up to chief designer in the what is fsi in building construction of one year. Inhe joined Studebaker as a designer.

The latter part ofVince left his job at Studebaker and went to California to design and build his own sports cars. The body will be composed of interchangeable sections to provide customers with a what is mineral powder used for of design possibilities, simply by ordering different combinations of body parts.

With this plan, he hopes to bring to the auto enthusiast a low-priced car body that can be fitted to any conventional chassis. Vince Gardner is unique in that you have to go far to find a man of his background with the pioneering spirit to forsake the steady salary of a plush Detroit job and devote his time to designing and building cars on his own.

Such reasoning is pure pessimism, for if you have an ounce of imagination and originality, you can design your own car body, and you can do it with the same materials that the big Detroit companies use, namely, pencil, paper and clay. To begin with, a design usually starts with an idea. Shapes take form in your mind long before you put them down on paper. These shapes are usually inspired by a variety of influences. They might be a combination of existing shapesthe fenders of one car, the hood and cowl of another, the rear end of a third, and so on.

Or some existing design that appeals to you might have inspired a similar, modified version. If you find ideas hard to come by, study the designs of existing cars and figure out ways of changing certain features to suit your own individual tastes. As soon as your ideas begin to formulate, they should be sketched in either perspective drawings, or a series of flat how to install drywall expansion joints end views.

Small thumbnail sketches will dojust enough to give you a visual record of the idea. The flat side view is usually enough to capture an idea. Having decided on the general appearance of your car, the next step is to decide on the wheelbase and find a chassis to correspondor choose a chassis and alter the wheelbase to suit.

To be attractive, a sporty car should be low-slung. Therefore, another modification will be necessary. The engine will have to be lowered and set back if the hood height at the cowl is to be less than 40 inches. Rather than lower the engine, however, it would be advisable to alter the springs, both front and rear, and thereby lower the entire chassis three or four inches.

This latter change will give you a more satisfactory seating position by bringing the floor nearer to the ground. Also remember the top, and be sure to provide plenty of headroom. Most important considerations in a car of this type are comfortable seating, head room, clutch and brake pedal location, accelerator pedal location, windshield location, and how to become a federal court interpreter. If you have a good comfortable seat and your visibility is right, you have a comfortable car to ride in.

Then, all subsequent vertical lines going from that point toward the rear of the car, are successively marked, 10, 20, 30, and so forth. The vertical lines running from zero toward the front of the car are marked successively minus, minus, minus, and so on. While accurately sketching in your design this way, you can allow for the required clearances.

Having made an accurate set of scale drawings, how do you go about translating these two-dimensional sketches into three-dimensional forms? The answer is to build a tiny model to the same scale as you made the drawingsnot of balsa wood, or plywood, but of modeling clay. Modeling clay, available at any art supply store, provides the ideal means of molding and forming the various shapes into an accurate scale model. Start your clay model by packing the clay onto a rough-cut wooden block to which a set of plywood wheels of the correct scale representing the wheelbase have been nailed.

A simple set of modeling tools for working the clay can be made by what anesthetic do dentists use for wisdom teeth short 1- to 2-in.

The stops of these blades can be sharpened to knife edges for smoothing the clay. The sawtoothed edges are used for rough shaping. As you work the clay up to the final shape of your car, you will find yourself making many changes in the design, due to your new perspective how to references a website seeing your idea take three-dimensional form.

This you do by cutting sections in the clay model about 10 in. The templates are then laid over the corresponding portions of the original scale drawings and the drawings are altered to match them wherever they vary. A simple way to make these templates is to cut vertical lines down through the clay model exactly as the lines that run down through the scale drawings.

The spaces between these lines will represent distances of 10 in. A handy guide for cutting these lines accurately consists of a length of heavy wood 3 in.

With the plywood base held firmly down to the work table along side the clay model, a steel rule can be pressed against the flat surface of the vertical portion of the right angel guide and slid down along it to cut straight accurate lines into the clay model.

Since both sides of the car will be the same, the templates will have to be made of only one side of the careither the right or the left side. Therefore, the clay model can be bisected with a line running longitudinally along the middle of the top and this line can be used as a guide in making the templates. The templates themselves are made by sinking thin sheets of cardboard into the lines cut in the clay then tracing the clay forms on the protruding portions, and later cutting away the cardboard up to the traced outline.

Each template should be identified by marking it with the number that corresponds to the line from which it was cut. The next step is to enlarge these templates to full size by copying them onto a large sheet of paper that has been ruled off with in.

However, in the absence of a suitable projector, the templates can be enlarged simply by copying them onto the larger paper, following how to make homemade gravy for rice accurately as possible the patterns as laid out on the squared-off graph. This job will be easier if you take the large sheet of paper onto a large plywood panel.

After the templates have been copied over onto the larger scale, blacken the back of the large drawing with soft pencil and carbon-copy the enlarged templates onto sheets of heavy cardboard to make full-sized templates for the final stages of construction. If you want, you can use these full-scale templates to make a full-size working drawing of the car for a final check to see if everything is just as you want it.

A full-size drawing will often reveal details and angles that escape you in the small scale drawings and model. With your wooden forms cut out, the next step is to assemble them into a skeleton shape of the car.

The how to do the death touch wooden shapes are spaced 10 in. Also, the entire wooden form is made in sections, each section representing a separate metal form. This is because you have to form the body in sections which are later welded together to make the single-piece body. As the metal sheets are shaped to fit over these wooden forms, they are left a little full, about 2 to 3 in.

This is done by laying the formed metal shape over its corresponding wooden form, scribing a line down the edge where it is to be joined to its adjacent section, and trimming away the excess metal beyond the scribed line.

After the adjacent what is a tidal bulge has received the same treatment, the two sections are butted together and welded to form a single piece. Here, too, absolute accuracy is not a must. How many individual sections each portion of the car body is composed of depends upon the particular design. The car, of course, is planned to fit the chassisfloor pan, hinge pillars, fire wall, gas tank, luggage compartmentall are planned according to where you intend to put everything.

The best alternative, in my opinion, is to make the body of Fiberglas, that super-durable plastic that can be molded in one piece. The process of designing a body in Fiberglas is the same as that described for a metal body; that is, making the scale drawings, then the clay scale model, and enlarging the small templates to full size.

However, from this point on, you proceed a little differently in that, instead of building a wooden skeleton form, you actually build a full-scale clay model of the car, complete to the last detail, using a rough wood lath form underneath. This clay model is then used to make the master mold from which the finished Fiberglas bodies are made. The greatest item of expense here is the cost of the clay for the full-size model, which could easily come to a few hundred dollars; about pounds of clay will be needed.

However, you can cut down considerably on this expense by sharing it with several other friends who also want to design and build their own car bodies. First, you must all agree on the chassis and basic pattern of the car. Then, you get together and chip in for enough clay to build one full-size model. Say, one of the group has an idea and he builds his what causes a hiatus hernia first.

Now, suppose the next member wants his car to have a fin on the rear fenderso he adds a fin to the clay model. If he wants a different nose, he changes that too, right on the original full-scale clay model.

In this way, each member of the co-op team has a chance to design his own car body and use the same basic form to work on and pull his molds from. So with this system, you can go ahead and build dozens of car bodies, making each one different. So there you have it! There you have it the story of a fabulous designer who could move from concept to design to fabrication to completion with the best of them in the world. There are so many reasons why this article is important for our research, and these include documenting the design and build process, showing and teaching others how it was done back in the day, and a realization at ground zero of when fiberglass was introduced as a viable product for building sports cars, custom cars, concept cars, and other cars.

This new wonder material fiberglass was ready, willing, and able to be used. And our favorite designers and builders of the period took off in a flash with the same realization. And for those of you who wish to learn more about Vince Gardnerthe man, and his career, be sure to check out the October issue of Collectible Automobile.

But, this kind of T-Bucket fiberglass car body is worth the effort to do-it-yourself!

Most interestingly, after he spends 9 pages discussing and showing how to design and build a car out of steel or aluminum. Then, almost on the last page he then begins with the following words: The best alternative, in my opinion, is to make the body of fiberglass, that super-durable plastic that can be molded in one piece.. A small electric motor that only allows the car to reach a top speed of 25 mph. No one ever said this was a supercar; it only looks like one. So how much did the entire thing cost? 30, yuan, or.

Everything you need to know to build your own custom fiberglass body at home. This almost four-hour 2-DVD set takes you step by step through building your own hot rod fiberglass body creation. No expensive tools or big fancy shop used or needed. Back then, Roth invented his own low-buck way of making a custom fiberglass body from scratch. Thanks to video technology, Fritz is now revealing in complete detail how to build your own custom fiberglass body at home!

This is the DVD set that everyone has been asking for. Everything you need to know to build your own custom fiberglass body. Fritz takes you step by step as he builds his own creation from nothing and you can too. No expensive tools or big fancy shop, just Fritz in his two car garage at home.

Learn how to make your own one-of-a-kind professional quality show car fiberglass body. Fritz starts with a hand built chassis made from junk parts and scrap steel. He uses a motor and parts from the junkyard. You will be amazed what you can do! With a few simple ingredients you can create a masterpiece. Fritz shows how anyone can do this, at home.

With this almost four-hour 2-DVD set you get a ton of fiberglass body building know how. Mark Kuerzdoerfer October 24, CN October 20, Great DVD. Ray Verified Buyer October 15, Sorry, no reviews match your current selections.

Notify me of new posts by email. This site uses Akismet to reduce spam. Learn how your comment data is processed. Category: DVD. Description Reviews 3 Description Yes, you can build your own custom hot rod fiberglass body at home.

Then, Fritz Schenck came along. Thank God for that. Add a review.

0 Replies to “How to build a fiberglass car body”

Add a comment

Your email will not be published. Required fields are marked*